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Battery Pack Upgrade

You can replace a Model S/X 60, 70, 75, or 85 kWh battery with a larger battery pack, such as a 90 kWh pack. The 100 kWh pack is incompatible and uses different connectors and fluid fittings. Due to the extra weight of the 100 kWh pack, the suspension was changed and the airbags are calibrated for these changes.  (Feb-2023)

Changing the pack size requires more work than simply swapping the battery.  In addition, software changes are made, and some required changes are not available even to those with access to Tesla’s Toolbox 3.

Tesla is charging around $20-22K for a new 90 kWh pack and installation labor.

Two companies that offer trusted battery pack upgrades are wk056 and Recell.  Both offer warranties on their work as well.